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Open source design of a POWERED, AIR-PURIFYING RESPIRATOR PAPR

RKid is proud to bring you our contribution towards a protective gear solution for the COVID – 19 pandemic: a powered, air-purifying respirator – (PAPR).

Our design is aimed at the maker community” -individuals and communities with a focus on making something tangible in tech – as a DIY-friendly solution to be deployed in hospitals and care units to protect vulnerable medical personnel.

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For more information about our the licenses terms and the RKid Open Source PAPR Mask Design and the PAPR PUMP Design please contact us via email at info@rkid.co.za

Note: the open license terms apply only to the PAPR Mask Design and the PAPR PUMP Design, and not to any other design, idea, drawings or other material of RKid

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Also see the follwing videos

 

 

 

 

 

The need

To design a reusable face mask that can be produced locally in a decentralised way.

Local makers communities must be able to construct the design with standard materials, using digital manufacturing technology. The unit will consist of a face mask (washable and ajustable for different head sizes) and an air supply (powered by a 12V battery bank with a DC motor).

  designed and prototyped a number of test units be able to reach the best performing and  easiast-to-make design.  

Desperate times call for innovative measures…  and practical thinking! 

Design Development

We started off by conceptualizing the design around the ablilties that local makers communities have, materials available to them, as well as other stuff that one has access to during a lock-down scenario. The aim was to design a mask and pump that could be made locally and in record time.

A number of design aspects were developed and crudely tested in a short perios of time. (Our studio and workshop have never been in such a mess after this week of innovation and problem solving!)

 

The maker's workshop

RKid is fortunate to have a proper workshop and many tools that makers also will have available. Parts were designed around digital manufacturing as a first available option. 

Didgital machines and tools such as:

  • CNC router or laser cutting was used to cut standard sheet type materials – inthis case the PET shield and foam parts of the Mask and Pump seals (all vector files on the profile cuts can be downloaded.)

  • 3D printing was used to produce plastic components and clips for the Mask and Pump. We used ABS and our in-house printer to build and test all the parts (All STL files can be downloaded).

 

Design solution

The solution is an easy to build Mask and Pump.

The Mask is constructed from:

  • Shield              –     Digitally cut from PET clear sheet or a 1,5L bottle
  • Foam parts     –     Laser or CNC cut 8 – 10 mm foam medium density
  • 3D printing    –     Easy print-friendly parts in STL format

The Pump is constructed from:

  • 3D printing     –     Easy print-friendly parts in STL format
  • Foam seal        –     Laser or CNC cut foam
  • Electric parts  –     Standard hobby parts

The two assemblies are then linked with a standard hospital air line pipes, pool- or vacuum  cleaner pipe.

The pump is drivven by a 12V DC motor (Speed: 640rpm, Stall Torque: 0.64 kg-cm, Stall Current: 770mA, Current: 38mA) an can delivers 80L/M through two P2 filter into the mask.

Battery pack is made up from 18650 Battries (3 off), housed in a 3bay battery holder

Rocker switch, 3A, 15x1omm type for the on/off  

 

Dr Ettienne Myburgh – Panorama Mediclinic

  

See short video click here 

 

Open source data

Please help to keep our caretakers and medical personnel protected during this pandemic. If you are a maker or a DIY enthusiast, please download this and contribute in making parts that could save lives. This is a time that we all need to offer our assistance to all humanity in the battle against the Covid-19 virus. This design is published under the Creative Commons License – see our terms for more detail.

 

Intellectual Property (IP)

This is an    inhouse project, and this design/work is licensed under a Creative Commons -International License.

Creative Commons License

RKid licenses the PAPR Mask Design and the PAPR PUMP Design on the Creative Commons open license terms as set out here. Note: the open license terms apply only to the PAPR Mask Design and the PAPR PUMP Design, and not to any other design, idea, drawings or other material of RKid

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